The Daniel Roth 8-Day Tourbillon, Ref. 197

An overview of its conception and assembly process


By Alberto Schileo and Curtis D. Thomson
© April 2004 by the authors and ThePuristS.com

Part 4: Movement Assembly

Now that we’ve had a chance to see all the components which will be put together, let’s see exactly how that is done:


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The assembly begins on the top of the lower plate, by positioning the going train ...



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... and the two barrels, ...



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... followed by the bottom plate hiding the tourbillon power source ...



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... which is held in place by the tiniest of screws.

I should at this stage underscore the patience and extreme kindness of the head of the "Atelier des Grandes Complications": doing all this with a reflex camera clicking away a mere inch from his right ear must not have been a whole lot of fun!!!



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He is now ready to create a gear-train sandwich, ...



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... so he takes the upper plate ...



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... and delicately places it on top of the lower plate.



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After carefully aligning the plate with all the gears and pinions, the two plates are fastened together with screws.



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With that done, he is now able to turn the movement over, and begin working on the “calendar” side of the bottom plate.



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First, he begins by partially assembling the calendar works ...



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... and so the ratchet wheel and calendar wheel are screwed into place.



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The movement is then turned over again ...



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... and the first pinion of the differencial gear train is placed upon it, ...



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... following which the assembly of the time-side gear train begins.



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Finally, the plate holding the time-side gear train is put in place ...



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... and gets screwed down securely.



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Here is what this side of the movement looks like at this stage of the assembly process.



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The assembly continues by putting in place the fourth wheel, which, in most tourbillon movements including this one, is actually a “fixed” wheel.



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This is the gear around which revolves the tourbillon cage, through the escape wheel pinion engaging on the fixed fourth wheel, which can be clearly seen here.



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Next, he continues the assembly by mounting a few more gears of the differential gear train ...



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... and then flips the movement over once again, revealing the “calendar” dial side.



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He then continues assembling the various gears for the power reserve indication ...



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... adding them on one by one as he goes along ...



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... until finally he is able to cover them all with their bridge.



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Here is what the “calendar” side of the movement looks like at this stage ...



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... as well as the opposite, “time” side.



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After a well-deserved break, the head of the "Atelier des Grandes Complications" resumes working on the “time” side of the movement ...



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... and completes the assembly of the differential gear train.



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The movement is then flipped once again ...



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... and his attention turns to the calendar function ...



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... which in turn is fully assembled.



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We can see here the “time” side of the movement, basically completed with the obvious exception of the tourbillon cage, ...



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... as well as the “date” side of the movement, ...



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... also visible here with the power reserve indicator already in place.

Go back to Part 3:
Quality Control & Components
      
Continue to Part 5:
Tourbillon Assembly


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Copyright April 2004 - Alberto Schileo, Curtis D. Thomson and ThePuristS.com - All rights reserved